1: ... An exhaust fan is required. It is still a part of the basic hood system.
2: ... You can not tie into the AC system. The hood exhaust needs to vent to the outside. The building should have vent/exhaust system or a vented equipment chase that could be used. This would have to be investigated. ... Another possibility, is to reused the clean air as part of the required make-up air to the kitchen, ... but think the air maybe too hot to economically cool & reuse.
3: ... The duct between the hood & auto-clean unit would still be required to be in a fire-rated chase. If a fire suppression system is required in the chase, this would be separate from the build system. You don't want a small fire here to trigger the building system, ...if it can be quickly put out, ... much the same as the fire system over your cooking line.
4: ... I don't think these units cost 100 grand. ... I only link to that web page as there was clear diagrams and instructions as to what needed to be done. ... Shop the equipment & get professional engineering help. ... The manufactures may be able to help you with the design.
5: ... Kitchen hoods are required to exhaust air at a rate of 200 to 550 cfm per foot length of hood or Code requirement, depending if your kitchen equipment is heavy, medium or light duty appliances. ... Most likely you would be in the 400 to 550 cfm per foot exhaust range. ... Look at this design guide and note the energy cost for a standard 20ft hood vs. an optimized & engineered 20ft hood at the end. ... Air out must be replaced with air in. This can take 10 to 15 tons of additional AC just for your needs. ... An Engineer here can save you money with proper equipment and yearly operating cost. ... You are looking at a substantial investment for a Hood system & make-up air system, so a long term commitment to the location is required for it to payoff.
http://premiumair.net/ckv%20design.pdf ** Your original question of using about 35 ft of duct to the front of the building: ... Codes will require the duct to be liquid tight (18ga metal & welded joints ??) and installed inside a fire-rated chase. ... In addition, clean-outs must be installed every 20ft. and the duct sloped back to the hood or slope to a grease collection point. ... You still have a problem of getting the owner's permission to install an exhaust fan on the front of the building (I don't think this will happen ??). ... And you still have to install a make-up air system (with HVAC ???).
<message edited by edwmax on Sun, 10/24/10 10:40 PM>