joclyn
before you do ANY of that, copywrite your recipe!!!! then, if you can't do this on a small-scale out of your own kitchen, you'll be covered. because, once you have some local company make/bottle the stuff and it gets popular (which it will if it's as good as you say :) ), then, some big company is going to come calling wanting to buy it...
Recipes and formulas can be patented, but attaching a copyright to it is pretty much worthless. It doesn't protect it from someone using it, but could protect it from someone using it in a cookbook. Even if someone made the effort to protect their recipe or formula by way of patent, there are numerous reasons why the patent office would not issue a patent. The costs to apply and receive this type of patent would be very high.
Yes, he can find a copacker to package his recipe, but it will still take additional recipe development to meet commercial requirements. Making a pot of chili for family or friends, or even for a restaurant, is light years from making chili to be sold retail.
The idea that some big company will come calling is extremely remote. Maybe after years of successful distribution of 1-2 thousand cases a month, he might be able to approach a major producer.
The bottom line is that taking a product like chili and getting it into the marketplace, even in very modest numbers, is a high-priced crap shoot. Development of an ingredient list that will meet the requirements of the FDA, and then the development of the market for the product is time consuming, and more importantly, dollar consuming.
Just as Curbside Grill suggested it should be entered in cook-offs and after winning many of awards, the opportunity to move forward could be realized. If there is something truly unique about the chili, his best bet is to get a local restaurant to "adopt" it as their own, with some sort of legal agreement to protect his "secret". Even then, the chances of moving it beyond that would be extremely remote.
I don't mean to put a damper on the idea of making one's fortune cooking and selling their "secret recipe", but it does take something called money, lots of money, to move a chili product into that dream category.
<message edited by jman on Sun, 06/21/09 7:22 AM>